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Ahuja Concrete http://www.ahujaconcrete.com/ Wed, 23 May 2018 09:17:58 +0000 en-US hourly 1 https://wordpress.org/?v=6.2.2 The Stamp Concrete’s Next Evolution – Ahuja Designer Concrete https://www.ahujaconcrete.com/2018/05/23/the-stamp-concretes-next-evolution-ahuja-designer-concrete/ https://www.ahujaconcrete.com/2018/05/23/the-stamp-concretes-next-evolution-ahuja-designer-concrete/#respond Wed, 23 May 2018 09:17:58 +0000 http://www.ahujaconcrete.com/?p=3194 To transform an existing concrete floor, walkway, driveway or patio or some other surface while sticking to a budget, concrete stamping is an excellent solution. Although concrete stamping has been around for years, it remains one of the most popular methods used by do-it-yourselfers to transform what could be potentially dull concrete into something spectacular. […]

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To transform an existing concrete floor, walkway, driveway or patio or some other surface while sticking to a budget, concrete stamping is an excellent solution. Although concrete stamping has been around for years, it remains one of the most popular methods used by do-it-yourselfers to transform what could be potentially dull concrete into something spectacular.

What Is Concrete Stamping?

Concrete stamping is a process used to create a specific texture or pattern in concrete using stamping tools. You can stamp concrete using a variety of tools, including patterned stamps and textured rollers. These tools can create the look of genuine wood, brick, slate, tile, flagstone, cobblestone, and much more. When done right, no one can tell the surface is not a natural material.

Benefits of Concrete Stamping

Concrete stamping offers many benefits, the greatest being the aesthetic transformation.

Affordability – To have natural materials installed is expensive; stamped concrete can create the same look for a much lower price.

Strength and Durability – Concrete stamping makes the project stronger and last longer. Therefore, your patio, pool deck, floor, countertop, driveway, sidewalk, pathway, or other surface will last for many more years beyond the original lifespan.

Stamped Concrete

Gorgeous Color

With concrete stamping, you have the opportunity to choose a beautiful base color along with an accent colors. The base color is the primary color of the stamped concrete. Typically, you want to choose a color that coordinates with the project and complements the style of your home. As an example, if you choose a decorative concrete product from Moon Decorative for a Victorian-style home, you might consider a richer color of red or cinnamon.

Keep in mind that you have many exciting options of added color for concrete stamping products from Moon Decorative. This includes acid stains, powder or liquid integral colors, and surface color hardeners, to name a few. With these products, you will enjoy additional benefits dependent on the primary color chosen. For example, if the color comes from a hardener, the concrete surface will be stronger and more resistant to abrasions and other damage.

You can also choose from a wide variety of accent colors to emphasize the texture created by the stamping. In this case, color comes from color release applied to the concrete, which serves two purposes; color release changes the concrete’s color, and it prevents stamps from sticking to the surface.

We appreciate your support and look forward to serving you! For free Consultation write to us at sales@ahujaconcrete.com or call us  +91 9871054486

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Why structural reinforced concrete is being used increasingly to build super-tall buildings https://www.ahujaconcrete.com/2018/05/19/structural-reinforced-concrete-used-increasingly-build-super-tall-buildings/ https://www.ahujaconcrete.com/2018/05/19/structural-reinforced-concrete-used-increasingly-build-super-tall-buildings/#respond Sat, 19 May 2018 05:22:07 +0000 http://www.ahujaconcrete.com/?p=3182 Designers occasionally use concrete columns in buildings with structural steel beams supporting the floors. This reduces cost by about one fifth over steel columns, though concrete columns are bulkier and add weight to a structure. From an architectural perspective, concrete is more adaptable because it can be molded into interesting designs. With sustainability an increasing […]

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Designers occasionally use concrete columns in buildings with structural steel beams supporting the floors. This reduces cost by about one fifth over steel columns, though concrete columns are bulkier and add weight to a structure. From an architectural perspective, concrete is more adaptable because it can be molded into interesting designs.

With sustainability an increasing issue for all building construction, concrete becomes an obvious choice. High-performance concrete (HPC) mixes typically replace some portland cement with fly ash, slag, or silica fume (or all three) to use what would normally become a waste product. These mixes also enhance the performance of the final concrete and reduce greenhouse gasses associated with cement production. But the long life and energy efficiency of a concrete structure are the keys to its sustainability. Concrete structures reduce the cost of heating and cooling—especially when insulated concrete panels are used for curtain walls—making them more energy efficient.

Technical innovations

A number of the technology improvements have made high-rise concrete construction more competitive over the years, ranging from construction methods to enhancements to concrete mixes. Each has helped to increase concrete’s advantages as the preferred building material for high-rise construction.

Flat-plate floors

The development of flat-plate construction technology has had an impact on high-rise construction—especially for residential buildings. Without supporting beams, the height between floors is minimized and construction costs reduced, allowing the addition of floors without changing the height of the building. The introduction of headed shear stud assemblies that extend further out into floor plate areas from columns reduces punching shear. These devices can increase the allowable distance between columns to a degree and eliminate the cost of forming drop panels or capitals around the tops of columns.

Forming systems. The development of drop-head forming systems is a perfect fit with flat-plate construction. Form manufacturers have each developed systems that allow workers to quickly set floor forms from below—creating a safer, faster, and more efficient work environment. They also can be easily removed after concrete placement. Form tables by contrast are moved by crane and therefore are controlled more by crane schedules and wind conditions.

Today, it’s common practice to construct building cores with cast-in-place concrete. Jump forms or self-jacking forming systems have become popular for core construction. After walls are cast, workers free the forms from the concrete and use hydraulic jacks built into the system to move interior forms to the next level, while exterior forms are lifted by crane to the next position.

The headed shear stud assembly increases punching shear around columns and can extend distance slightly between columns.

SOM

The headed shear stud assembly increases punching shear around columns and can extend distance slightly between columns.

Concrete pumping

Concrete can be pumped great distances through vertical lines by single pumps—more than 2000 feet in the case of the Burj Dubai, the world’s tallest building. Pumps allow tower cranes, which deliver concrete more slowly, to concentrate on other work. Key elements of the system include the pump, steel pipe slick lines that are anchored onto or cast into the structure for the duration of the project, and placing booms mounted on masts and attached to decks or on top of building core forms. When they are mounted on self-jacking core forms, they move upward with the forms and don’t require crane assistance.

Concrete mixes

HPC and self-consolidating concrete (SSC) mixes meet the engineering requirements for tall building construction. SCC mixes solve placement challenges where there is congested steel reinforcement. On the Trump Tower in Chicago, 16,000-psi SCC mixes were used to ensure good consolidation at the transition levels of the building that contained as much as 1000 tons of rebar. HPC mixes are frequently used in column construction. Baker adds that specifying mixes with high modulus of elasticity is as important as specifying concrete compressive strength.

Reinforcement

The software used to design structural steel buildings is still more advanced than for structural concrete. But this is changing as software for designing steel reinforcement improves. There have been improvements in rebar too. Upgrading Grade 60 rebar to Grade 75 or even to Grade 100 can help reduce congestion. Using headed reinforcement—rebars with buttons or washers welded on the ends—eliminates the need for hooks. This makes placement easier in tight areas and reduces congestion. Threaded rebar splices also helps to reduce congestion.

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Using High-Volume Flyash Concrete HVFAC https://www.ahujaconcrete.com/2018/04/11/using-high-volume-flyash-concrete-hvfac/ https://www.ahujaconcrete.com/2018/04/11/using-high-volume-flyash-concrete-hvfac/#respond Wed, 11 Apr 2018 10:21:11 +0000 http://www.ahujaconcrete.com/?p=3164 Here are some benefits of Self-Consolidating Concrete (SCC) and High Volume Fly Ash Concrete (HVFAC). Because of its unique nature, self-consolidating concrete (SCC) has the potential to significantly reduce costs associated with transportation related infrastructure, benefiting both builders and the residents. SCC is a highly flowable, non-segregating concrete that can be placed without any mechanical […]

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Here are some benefits of Self-Consolidating Concrete (SCC) and High Volume Fly Ash Concrete (HVFAC).

Because of its unique nature, self-consolidating concrete (SCC) has the potential to significantly reduce costs associated with transportation related infrastructure, benefiting both builders and the residents. SCC is a highly flowable, non-segregating concrete that can be placed without any mechanical consolidation, and thus has the following advantages over conventional concrete:

  • Decreased labour and equipment costs during concrete placement
  • Decreased potential for and costs to repair honeycombing and voids
  • Increased production rates of precast and cast in place (CIP) elements
  • Improved finish and appearance of cast and free concrete surfaces.

In addition to SCC, innovative materials, such as high volume fly ash concrete (HVFAC), also provide a significant potential to produce more cost effective mix designs for CIP concrete.

Since the 1930’s, flyash a pozzolanic material has been used as a partial replacement of portland cement in concrete to improve the material’s strength and durability, while also limiting the amount of early heat generation.

From an environmental perspective, replacing cement with fly ash reduces the concrete’s overall carbon footprint and diverts an industrial by product from the solid waste Stream (currently, about 40 percent of fly ash is reclaimed for beneficial reuse and 60 percent is disposed of in landfills).

Based on our in-depth investigation we found the following benefits of HVFAC

  1. Addition of fly ash improves the workability of concrete.
  2. Addition of 50% fly ash reduces 7 day strength by about 20% when compared to control mix. But it acquires strength almost equal to that of control mix at 28 days and attained higher strength thereafter.
  3. All hardened properties are similar for OPCC and HVFAC at 28 days.
  4. The first crack load and ultimate load are more for HVFAC beams with different reinforcement compared to OPCC beams.
  5. The load deflection curve shows that the mid span deflection of HVFAC beams are less when compared to OPCC beams at all load levels.
  6. Cracking behaviour studies indicate that HVFAC beams are more crack free compared to OPCC beams
  7. Cost comparison reveals that site mixed OPC with 50% fly ash concrete is 24% cheaper than OPC concrete.

Whereas Self compacting concrete (SCC) has its own benefits which can be classified as an advanced construction material. The SCC as the name suggests, does not require to be vibrated to achieve full compaction.

Self-compacting concrete has following benefits and advantages over conventional concrete:

  • Improved quality of concrete and reduction of onsite repairs.
  • Faster construction times.
  • Lower overall costs.
  • Facilitation of introduction of automation into concrete construction.
  • Improvement of health and safety is also achieved through elimination of handling of vibrators.
  • Substantial reduction of environmental noise loading on and around a site.
  • Possibilities for utilization of “dusts”, which are currently waste products and which are costly to dispose of.
  • Better surface finishes.
  • Easier placing.
  • Thinner concrete sections.
  • Greater Freedom in Design.
  • Improved durability, and reliability of concrete structures.
  • Ease of placement results in cost savings through reduced equipment and labour requirement.
  • SCC makes the level  of durability and reliability of the structure independent from the existing on – site conditions relate to the quality of  labour, casting and compacting systems available.
  • The high resistance to external segregation and the mixture self  –  compacting ability allow the elimination of macro  –  defects, air bubbles,  and  honey combs responsible for penalizingmechanical performance and structure durability.

We Provide Wide range of concrete mixures according to your need which includes

  • High Early Strength Concrete
  • High Volume Fly Ash Concrete
  • Self Compacting Concrete
  • Light Weight Concrete
  • Fibre Reinforced Concrete
  • Coloured Concrete
  • Water Resistant Concrete

Log on to www.ahujaconcrete.com for more deatils

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The better-planned city with superior infrastructure, Greater Noida https://www.ahujaconcrete.com/2018/03/26/better-planned-city-superior-infrastructure-greater-noida/ https://www.ahujaconcrete.com/2018/03/26/better-planned-city-superior-infrastructure-greater-noida/#respond Mon, 26 Mar 2018 10:42:45 +0000 http://www.ahujaconcrete.com/?p=3154 The better-planned city with superior infrastructure, Greater Noida also mirrors the widening socio-economic divides by offering luxury villas at affordable pricing. Delhi is left behind, in every way, when you get onto the Noida-Greater Noida Expressway. The Capital’s unruly traffic, as also that of its upmarket neighbour, Noida, is past me. The driver swiftly shifts […]

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The better-planned city with superior infrastructure, Greater Noida also mirrors the widening socio-economic divides by offering luxury villas at affordable pricing.

Delhi is left behind, in every way, when you get onto the Noida-Greater Noida Expressway. The Capital’s unruly traffic, as also that of its upmarket neighbour, Noida, is past me. The driver swiftly shifts to the top gear. As cars zip by, it’s hard to miss the homogeneousness of the traffic. Public transport is a rare sight. However, all along the 25-km link road, flanked by half-done condominiums and infrastructural work, the Expressway remains green.

Enter Greater Noida, and it gets greener, the roads wider and the pace of life quieter. At 40 km from Delhi’s ITO junction, the distance factor was sought to be offset by dangling an amenity the Capital could no longer afford — space. Greater Noida is the better-planned alternative to Delhi and its immediate neighbours — a satellite city that did not grow thoughtlessly. Over two decades since the first drafts for the new city were drawn, the infrastructure, green spaces and parks, and quietude remain its forte.

Developed initially as an industrial town, and now spread across 293 villages of Gautam Buddh Nagar district in Uttar Pradesh, the city mirrors the dichotomy that present-day urban development engenders everywhere. The Greater Noida Industrial Development Authority (GNIDA), set up in 1991 as the nodal agency for planning, developing, regulating and operating the area, went through a tumultuous second decade.

NCR now covers 13 districts of Haryana with recent additions of Bhiwani, Mahendragarh, Jind and Karnal. It has also included Bharatpur district of Rajasthan. The NCRPB (National Capital Region Planning Board) has also identified Jaipur as a Counter Magnet Area.

Experts suggest that Mahendragarh (135 kms from Delhi) and Bhiwani (114 kms from Delhi) in Haryana and Bharatpur (220 kms from Delhi) in Rajasthan are seeing major development and expected to offer affordable homes to over 15,000 families in the next 2 – 3 years

Developers have now moved to smaller towns because construction cost and approvals are becoming a huge hassle in areas like Delhi, Gurgaon and Noida real estate market. Also the economic slowdown is the metros have resulted in a lack of interest by the end users.

Noida extension as a major residential started it’s innings in around 2008 when the bridge to Noida extension from sector 71 Noida was stared. Since 2008 Noida extension hasn’t looked back and despite lots of legal issues, delays by builders and many processions by villagers, it is now home to around 25000 families.

Current status of Noida extension – more than 25 thousand families are currently living in this residential area. Many builders have given possession and a lot of are in process of handing over possessions. The process of possession is also hastened by RERA implementation by UP government.

People have started living in Gaur city (around 8 thousand families are living), Super Tech Eco Village 1 & 2 (around 3500 families are living), Stellar Jeevan (around 1500 families), Exotica dream ville ( 1000 families), Arihant Arden (1500 families), Cherry County (1200 families), Panchsheel Enclave 1& 2 ( 2500 families), Eros Sampoornam (1600 families), Amrapali La Residentia (800 families) etc.

Owing to the fast track project delivery it is very impornta to choose the dependable partners for construction.  When done right, fast-track construction delivery methods can bring enormous benefits to the owner and the entire project team. They can significantly reduce the overall project design and construction schedule. Poor execution of a fast-track project will most certainly lead to problems, cost overruns, adversarial relationships and schedule delays.

Ahuja Concrete has supplied concrete to major projects in Noida Region being one of the prominent players in manufacturing of Ready Mix Concrete high quality as well as cost effective products, to suit every demand. We not only consider our product’s quality but also its aesthetic appeal. At Ahuja Concrete, design and durability go hand-in-hand. We represent a perfect amalgamation of concrete solutions that have proven the test of time. The company has grown from strength to strength. Cutting-edge technology and innovation are the key factors that drive us, and have brought us to the forefront despite stiff competition. As part of value offering, we deploy expert quality systems to manage the entire spectrum of quality parameters including raw material, efficient raw mix design. We carry out cube test results to analyse data statistically.

Manufactured at state-of-the-art computerised automatic batching and mixing with contemporary technology at Greater Noida plant.

Homogeneous mixing of concrete is ensured by the use of special high-efficiency mixers like pan-type mixers. Well trained and experienced engineers oversee every plant to take care of the quality and production.

Write to us at sales@ahujacncrete.com or visit us www.ahujaconcrete.com

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Coloured / Stamped Concrete https://www.ahujaconcrete.com/2018/03/08/coloured-stamped-concrete/ https://www.ahujaconcrete.com/2018/03/08/coloured-stamped-concrete/#respond Thu, 08 Mar 2018 09:35:19 +0000 http://www.ahujaconcrete.com/?p=3145 Coloured / Stamped Concrete When most people think about concrete construction, they picture unfinished basements and ugly utilitarian structures like prisons and parking garages. But there is no reason for concrete construction to be unattractive. Through the magic of stamped concrete from Ahuja Decorative Concrete homeowners can enjoy all the practical benefits of concrete, such […]

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Coloured / Stamped Concrete

When most people think about concrete construction, they picture unfinished basements and ugly utilitarian structures like prisons and parking garages. But there is no reason for concrete construction to be unattractive. Through the magic of stamped concrete from Ahuja Decorative Concrete homeowners can enjoy all the practical benefits of concrete, such as strength and durability, as well as the aesthetic benefits of a beautiful and customized building material. We are Noida’s stamped concrete experts, so if you are planning to install a stamped concrete surface, or if you have any questions about how stamped concrete can work to improve your property, feel free to give us a call. We will be happy to answer any questions you have!

Stampede Concrete Ahuja-3 stamped Concrete-ahuja-4 stamped Concrete-ahuja-3 stamped Concrete-ahuja-2 stamped Concrete-ahuja stamped Concrete

What is stamped concrete?

Stamped concrete is concrete that has been shaped, patterned, and coloured to resemble something other than just plain concrete. This shaping is generally done with moulds and stamps that are pressed into the wet concrete before it dries. Stamped concrete can be shaped to resemble a huge number of other building materials including brick, natural stone, ceramic tile, or even wood. It is ideal for beautifying driveways, patios, pool decks, walkways, and any other concrete surface.

Is stamped concrete expensive?

While stamped concrete is not the least expensive option to install, like all other concrete construction it is extremely cost effective over time. Because concrete is extremely durable, strong, and long lasting, you can expect your stamped concrete to keep looking beautiful, year after year with only minimal maintenance. Additionally, because it can so convincingly mimic other materials like stone, it is generally much less expensive to install a quality stamped concrete surface than it would be to install the material it is replacing.

Contact us : for drop us a mail at sales@ahujacncrete.com

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Concrete Producers Should Work Smarter, Not Harder https://www.ahujaconcrete.com/2018/02/05/concrete-producers-work-smarter-not-harder/ https://www.ahujaconcrete.com/2018/02/05/concrete-producers-work-smarter-not-harder/#respond Mon, 05 Feb 2018 08:57:57 +0000 http://www.ahujaconcrete.com/?p=3117 Concrete Producers Should Work Smarter, Not Harder – By Karan Ahuja – Managing Partner Technology helps producers run more efficiently, instead of running into the ground. When I ask concrete producers what keeps them up at night, a common fear is losing business to competitors. If one supplier can’t meet a customer’s needs, another will. The […]

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Concrete Producers Should Work Smarter, Not Harder – By Karan Ahuja – Managing Partner

Technology helps producers run more efficiently, instead of running into the ground.

When I ask concrete producers what keeps them up at night, a common fear is losing business to competitors. If one supplier can’t meet a customer’s needs, another will. The flipside of today’s strong market is that most producers are running near capacity. So how can you increase your chances of being able to say “yes” to customers more often?

There are two approaches to this problem: internal and external. Both are made easier by applying the right technology.

Operate more efficiently

Demand for concrete is always in flux, and out of producers’ control. What producers can control is how smoothly their own operations are running. When you’re struggling to produce and deliver high volumes of material, lost time can never be made up. You’ll never recover a bad batch of concrete or regain an hour of plant downtime. Any process that causes your company to slow down needs to be eliminated.

For example, there is typically room for improvement in the quote-to-order cycle. Customer pricing and quotes need to be recorded and easily accessible to those responsible for entering orders. (Do customers call to order, and there is no quote available?) Dispatchers must have quick and reliable access to customer data.

(Do dispatchers waste time hunting for an address or project information?) An integrated customer relationship management (CRM) system keeps data flowing smoothly.

With the technology available on mobile devices, there is no excuse for delays in any part of the communication chain, from dispatch and drivers to sales and accounting. Pertinent information should be available on cell phones and tablets via cloud-based business management software, so your employees can handle their day-to-day responsibilities quickly and accurately.

Redefine your “best” customers

It seems counter-intuitive to turn down a potential order. But when you’re struggling to keep up with high demand, you may be spending too much time meeting the demands of the wrong customers. Every business has customers with whom they have special relationships. Perhaps a business partner is offered lower prices, or a certain customer screams the loudest so they move to the front of the line. In any case, why prioritise a difficult customer when you already have more business than you can handle?

Customer volume vs. profitability (sample ready-mix customer analysis)

Maybe you can relate to the statement I’ve often heard: “Our best customer loses us the most money.” A data-driven approach will clarify who your best customers really are. Invest in an internal review, which will be easier with specialized financial reporting software, to discover and rate customers’ profitability. Critical data includes: number of order changes; order cancellation rate; late order confirmations (the less time you have to activate an order, the more demand on your operations); claims & disputes; and of course, your profit margin on orders compared to the cost of materials and trucking. (See chart, ‘Customer volume vs. profitability.’)

Monitor the behavior of your customers, aside from the relationships, and take a hard look at anything that falls outside of your profitability range. Focus your efforts on the customers who consistently make you money. Give less attention to the bottom performers – those who account for your lowest margins or actual money lost – and allow them to take their business to your competitors.

There is generally room for improvement in any part of the ready-mix business process, from improving driver efficiency to equipping your sales force with better tools. Producers who commit to making data-driven decisions will amplify the returns in an up-market, and also soften the blow of the next downturn.

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Budget 2018: Govt’s infra theme may benefit construction, metal, cement stocks https://www.ahujaconcrete.com/2018/02/03/budget-2018-govts-infra-theme-may-benefit-construction-metal-cement-stocks/ https://www.ahujaconcrete.com/2018/02/03/budget-2018-govts-infra-theme-may-benefit-construction-metal-cement-stocks/#respond Sat, 03 Feb 2018 12:08:21 +0000 http://www.ahujaconcrete.com/?p=3114 Budget 2018: Govt’s infra theme may benefit construction, metal, cement stocks The infrastructure related stocks including construction, metal and cement stock will benefit from the government infrastructure development theme In Budget 2018 the government continued to put more focus on infrastructure development as they allocated Rs 5.97 lakh crore towards the infrastructure development. The affordable […]

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Budget 2018: Govt’s infra theme may benefit construction, metal, cement stocks

The infrastructure related stocks including construction, metal and cement stock will benefit from the government infrastructure development theme

In Budget 2018 the government continued to put more focus on infrastructure development as they allocated Rs 5.97 lakh crore towards the infrastructure development.

The affordable housing sector will continue to grow in the coming years. We will see increased growth in low income/ small budget houses in tier 1 cities, and growth in housing in tier 2 and 3 cities. Consequently, the related industries in the supply chain – Steel, Iron, Cement, Construction Materials, and Transportation, will witness growth. The infrastructure related stocks including construction, metal and cement stock will benefit from the government infrastructure development theme.

Finance Minister Arun Jaitley has allocated an extra-budgetary support of Rs 5.97 lakh crore against Rs 3.96 lakh crore in the budget 2018 for the infrastructure sector. Construction companies like KNR Construction, J Kumar, NCC to play infrastructure theme from the budget.

The government has taken some great steps to boost investment in the infrastructure sector, including the announcement of marquee projects such as the and PM Awas Yojana. Hopefully, in Union Budget 2018, will provide further impetus on developing rural infrastructure.

Under the Bharatmala project, the biggest-ever highway development plan has already been approved by the government. We expect urban infrastructure, housing, water and sanitation needs to be discussed at the new Budget announcement.

In the recent past, the finance minister too has indicated that growth will be driven by public capex or public spend. It is widely expected that the two areas where the government will continue to drive – one would be affordable housing and the second is roads and infra. We believe that the government is extremely focused on improving infrastructure, especially in the rural regions.

There is no doubt that the path to economic growth will be paved with the investment in infrastructure. To what extent will Budget 2018-2019 reflect these concerns is the overwhelming question? Those in the infrastructure sector are certainly expecting the government to rise to the occasion.

Support from the government to the construction and infrastructure sector is also critical given that fact that the past year has seen some major policy interventions which had a short-term impact on the industry, first because of demonetisation, and later because of the introduction of the GST. These had a direct impact on the real estate and construction business. Besides this, the introduction of RERA has also impacted the construction sector.

 

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Researchers develop eco-friendly concrete in the UK https://www.ahujaconcrete.com/2018/02/01/researchers-develop-eco-friendly-concrete-uk/ https://www.ahujaconcrete.com/2018/02/01/researchers-develop-eco-friendly-concrete-uk/#respond Thu, 01 Feb 2018 08:51:25 +0000 http://www.ahujaconcrete.com/?p=3108 Researchers develop eco-friendly concrete in the UK : A potentially sustainable new form of concrete has been recently created that might make it the most environmentally friendly type of building material. Concrete in its traditional form is made from cement, mixed with a range of coarse aggregates such as gravel, limestone or granite, and some […]

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Researchers develop eco-friendly concrete in the UK :

A potentially sustainable new form of concrete has been recently created that might make it the most environmentally friendly type of building material.

Concrete in its traditional form is made from cement, mixed with a range of coarse aggregates such as gravel, limestone or granite, and some finer particle aggregates such as sand or fly ash.

These are mixed together with water, to form a quick-drying bonded structure, which can easily be manipulated into many forms such as the surface of roads, or driveways or footings for structures. It is the most commonly used building material in the world – some estimate that in the region of 7 cubic kilometers of concrete are manufactured each year, and that there already is 1 cubic meter of concrete for every human on earth.

A New Form of an Old Material

Scientists at a British concrete manufacturer, the London-based Novacem, claim to have developed a new form of concrete that effectively absorbs large amounts of carbon dioxide as it hardens. Novacem’s new version of concrete, uses a different raw material, magnesium, which requires much less heating. Novacem claims that each tonne of cement can absorb up to 0.6 tonnes of CO2. This is opposed to figures that claim that each tonne of old-style cement emits about 0.4 tonnes of CO2.

For any building material to actually absorb carbon rather than just emit it in its production, is really a breakthrough, though Novacem admits the material is still in its trial period. The consequences of having an environmentally friendly building material available and on the market for builders to use, and for architects and designers to insist on using in the design of buildings and roads, is immense, and a real development for a sector which has been very guilty of creating carbon emissions through building operations.

Novacem state that they estimate that there are around 10,000 billion tonnes of magnesium silicates available worldwide and that their process could use alternative byproducts as well that also contain forms of magnesium.

Novacem is so confident of the sustainable and carbon negative potential of this new product that they have initiated a 1.5 million pounds pilot plant project in the UK, to further research this new type of concrete, experiment with it and seek the necessary licenses to manufacture it. The product itself could be several years away from being available to the building public and the building trade in general, but it does have great potential and is eagerly awaited.

We look forward to these environment-friendly developments in building a greener and safer world for our generation next.

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Future Growth of Concrete Business in India https://www.ahujaconcrete.com/2016/05/09/future-growth-of-concrete-business-in-india/ https://www.ahujaconcrete.com/2016/05/09/future-growth-of-concrete-business-in-india/#respond Mon, 09 May 2016 16:14:40 +0000 http://themes.webdevia.com/factory/?p=1 Future Growth of Concrete Business in India Concrete is a basic building block. But so far, Indian concrete consumers prefer to make the concrete they use. Ready-mix concrete (RMC) accounts for only 4-7 per cent of the country´s cement consumption whereas 70 per cent of the cement produced in Japan gets consumed by its RMC […]

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Future Growth of Concrete Business in India

Concrete is a basic building block. But so far, Indian concrete consumers prefer to make the concrete they use. Ready-mix concrete (RMC) accounts for only 4-7 per cent of the country´s cement consumption whereas 70 per cent of the cement produced in Japan gets consumed by its RMC business. Corresponding conversion ratios are 65 per cent in Europe, 75 per cent in the US and 90 per cent in the UAE.

Bright long-term prospects for all segments of the concrete industry are attracting new players to the fray. Overseas concrete equipment companies that have entered the country include Masa Gmbh, Hess Concrete Machinery Pvt Ltd and Toyoto Forms. And Japan´s KYB Corporation has acquired a 50 per cent stake in Conmat Systems Pvt Ltd.

Future growth of concrete business in India

India has a bright future for concrete in different forms – including concrete blocks, bricks and pavers. Due to infrastructure projects the demand of concrete based projects is also increasing. Government is also focusing on new development of infrastructure projects to give a new direction of economy growth.

Competition is also increasing in the RMC and other concrete products segment. Big players dominating the Indian RMC market are UltraTech, RMC India (Prism Cements), Godrej and Boyce, India Cements, Madras Cements, Lafarge, RDC Concrete, SVM Readymix India, Ahuja Concrete, Ahlcon RMC, IJM Concrete, etc. However, numerous small players have emerged in cities where municipal laws leave construction companies with no choice but to use RMC.

Benefits of using RMC products

Construction companies are ramping up projects for faster completion and handover. This is spurring the RMC industry. Many real-estate developers and some players in the infrastructure and industrial sectors are moving to RMC products owing to time and cost benefits. With RMC, work gets done more speedily because large volumes can be made available in shorter time than concrete mixed at site. What´s more, these batches are of uniform quality, which ensures quality outcomes

Another factor to growth of RMC is especially for environment-friendly. Ready mix solutions – is greater awareness among consumers about the lifecycle costs of the products and their desire to use products that are more green and sustainable.

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The right Concrete Mixing Ratios https://www.ahujaconcrete.com/2014/08/28/the-right-concrete-mixing-ratios/ https://www.ahujaconcrete.com/2014/08/28/the-right-concrete-mixing-ratios/#respond Thu, 28 Aug 2014 10:41:48 +0000 http://themes.webdevia.com/metro-blocks-wp/?p=303 When making concrete it’s important to use the correct concrete mixing ratios to produce a strong, durable concrete mix. To make concrete there are four basic materials you need: portland cement, sand, aggregate (stone), and water. The ratio of aggregate to sand to cement is an important factor in determining the compressive strength of the […]

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When making concrete it’s important to use the correct concrete mixing ratios to produce a strong, durable concrete mix.

To make concrete there are four basic materials you need: portland cement, sand, aggregate (stone), and water. The ratio of aggregate to sand to cement is an important factor in determining the compressive strength of the concrete mixture.

A concrete mixture ratio of 1 part cement, 3 parts sand, and 3 parts aggregate will produce a concrete mix of approximately 3000 psi.

Mixing water with the cement, sand, and stone will form a paste that will bind the materials together until the mix hardens. The strength properties of the concrete are inversely proportional to the water/cement ratio.

Basically this means the more water you use to mix the concrete (very fluid) the weaker the concrete mix. The less water you use to mix the concrete (somewhat dry but workable) the stronger the concrete mix.

Accurate concrete mixing ratios can be achieved by measuring the dry materials using buckets or some other kind of measuring device. By measuring the mixing ratios you will have a consistent concrete mix throughout your entire project.

Mixing ratio to make 1 yard of concrete

To produce a 3000 psi cubic yard of concrete (27 cubic feet) the concrete mixture ratio is:

  1. 517 pounds of cement
  2. 1560 pounds of sand
  3. 1600 pounds of stone
  4. 32 – 34 gallons of water

This mixing ratio will give you a concrete mix that is strong, durable, and good for most concrete projects. A cubic yard of concrete will fill an area 8 feet wide by 10 feet long by 4 inches thick, or 80 square feet @ 4 inches thick.

At 6 inches thick a cubic yard of concrete will fill an area 52 square feet and at 5 inches thick, it will fill an area that’s 65 square feet.

To produce a cubic yard of 4000 psi concrete, you have to adjust the concrete mixing ratio to:

  1. 611 pounds of cement
  2. 1450 pounds of sand
  3. 1600 pounds of stone
  4. 33- 35 gallons of water

As you can see a little more cement and a little less sand is required to produce this stronger concrete mix that is great for driveways, pooldecks, sidewalks, exterior patios, and commercial garages.

Knowing the weight of the materials and how much water to use should help you determine how much cement, sand, and stone to purchase to complete your project.

For estimating purposes, you can make about 1 cubic yard of concrete with 5 1/2 94-pound bags of cement, 17 cubic feet of sand, and 18 cubic feet of gravel. (It takes about forty 80-pound bags of prepackaged materials to make 1 cubic yard of concrete.)

If you need less than 1 cubic yard of concrete (or if ready-mix is not available) you can mix your own on site either by hand or using a concrete mixer.

To make smaller batches of concrete, use the same proportions, but with smaller quantities, substituting buckets for cubic feet. (For the mix proportions given previously, you’d use 1 bucket of cement, 3 buckets of sand, 3 buckets of stone, and 1/2 bucket of water.)

For any batch size, the most important thing is to keep the proportions of the ingredients the same. You can double or triple the batch size simply by doubling or tripling the number of buckets of each ingredient you add to the mix.

For very small projects, such as setting a mailbox post or doing repairs, you may want to purchase a packaged concrete mix. Such a mix combines cement, sand, and gravel in the correct mixing ratios and requires only the addition of water to create fresh concrete.

These concrete mixture ratios are designed for the concrete to reach full strength at or around 28 days. Curing the concrete can be done by keeping it wet after the first day until the concrete is 7 days old. This is an important step to take for the concrete to achieve full strength by 28 days.

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